MA25-6S Description and Technical data
Lathe Appearance/Tool Holder Structure
Structure Diagram
Characteristics
The Rotary Guide bush is a versatile tool that can be used in two different modes: with a guide bush or without a guide bush. This flexibility allows for various applications and enables users to switch between modes based on their specific needs and preferences.
The Rotary Guide bush is an efficient tool that allows for versatile machining options. With the rotary guide bush mode, it can handle shaft workpieces with ease. It can accommodate a single feeding length of 195-200mm and support multiple feeding. Additionally, the tail material length is 180mm. On the other hand, the without guide bush mode is meant for shorter workpieces that are less than 1:2.5 in length to diameter ratio. This mode can significantly reduce the length of the tail material, with a maximum length of 50mm. Overall, both modes provide their benefits and cater to different machining needs, making the Rotary Guide bush an essential component in any workshop.
Internal oil cooled electric spindle
Our Swiss CNC lathe machine is equipped with an oil-cooled electric spindle technology adopted from Japan. This spindle is independently designed and developed, and has successfully tackled the core problems of the Swiss CNC lathe machine spindle. We offer a stronger rigidity and torque force, which translates into more stable processing accuracy compared to other electric spindles of the same power. Our spindle also uses NSK bearings for added spindle life and radial stability. Rest assured that our Swiss CNC lathe machine will provide reliable and precise results.
A cutting oil tank with a large capacity for scrap collection is needed. Can you provide a similar option? The tank should be able to hold a significant amount of cutting oil and scraps.
The preliminary oil chip separation is facilitated by the waste collection box, which features a separation platform for chip collection. This platform allows for the cooling oil to be buffered and cooled, effectively separating oil chips in the process. The next step involves transferring the oil to a cutting oil tank with a capacity of 250L via an oil drain. Within the cutting oil tank, there are multiple filter screens and oil return baffles strategically placed to ensure an extended return path for the oil. This arrangement helps in maximum separation and filtration of oil chips, thus minimizing their entry into the oil pump. Moreover, the provision for full free cooling of the oil temperature in the tank further enhances the longevity of the oil pump.
The workpiece eject method follows a specific pattern. For short parts, they are ejected towards the front of the conveyor belt. On the other hand, long parts are ejected from the rear of the sub spindle. This approach ensures efficient handling of workpieces based on their respective lengths.
Jianke's comprehensive series of Swiss CNC Lathe with dual spindles offer a standard front discharge collection method for efficient workflow. For workpieces measuring less than 90mm, the front material receiving box serves as a convenient collection point, allowing the finished product to be smoothly transported via the built-in conveyor belt. On the other hand, when dealing with workpieces exceeding 90mm in length, the rear discharge option is available. This method involves the ejection of the product through the center of the sub spindle, facilitated by a slot on the side sheet metal of the equipment. By offering these versatile options, Jianke's dual spindle Swiss CNC Lathe ensures optimal productivity and adaptability to different workpiece dimensions.
5、Powerful sixth axis tool holder
JIANKE has independently innovated and patented the new model of the S series, which features the six-axis design. This unique structure sets JIANKE apart from others in the industry. To ensure the accuracy and relevance of our content, we have carefully arranged the information to reflect the original text.(Patent NO. ZL202220166953.5)
Tool holder |
|
End face rotary tools |
End face fixed tools base |
Side rotary tools |
O.D. turning tools |
Regular 6 axis |
4 pieces |
4 pieces |
None |
None |
|
S series 6 axis |
3 pieces |
4 pieces |
4 pieces |
2 pieces |
Turning tools:●The regular six axis standard configuration does not have a turning tool position, and the O.D. turning processing can only be achieved by installing O.D. turning tool carbide inserts on the boring tool shank, which has poor rigidity.
▲S series six axis lathe equipped with 2*12×12 square tool shank,stronger enough to turning O.D.
Side milling tools:●The regular six axis lathe standard configuration does not have a side rotary tools and needs to be expanded through plug-in modules. The plug-in modules can only be 1 potion hole with 1 rotary tool and the price is expensive.
▲The S series six axis lathe comes standard with 4 ER16 side rotary tools. If there are not enough positions, it could expand 3 side rotary tools by occupying 1 position of ER16, achieving a maximum of 6 side rotary live tools; At the same time, the tool direction is milled from top to bottom, which has stronger milling rigidity than the side milling rotary tools.
End face milling:●The regular six axis lathe comes standard with four end face rotary tools, which cannot be extended for more end milling tools. If there are requirements which need functions expanded, it will occupy the end face rotary tools position which cause shortage of end face rotary tools.
▲The S series six axis lathe is equipped with 3* ER16 end face rotary tools as standard. If there are not enough positions, it could expand three end face rotary tools by occupying one side rotary tool position, achieving a maximum of six end face rotary tools.
6. Highly modular expansion function(Patent NO.ZL202220166953.5)
The MA series lathes are standard equipped with 2*ER11 +2*ER16 rotary tools of the main spindle, the2* ER16 rotary tools able to use plug-in modules.
The MA25-6S model lathe, both the main spindle side rotary tools and sub spindle rotary tools could achieve
plug-in expansion modules.
(Plug-in modules are all options,if needed , please list them in the contract/quotation)
**The above is only a demonstration of the plug type expansion functions of some modules.Please confirm with JIANKE if you have more requirements of other modules based on actual processing**
2.Technical Data
Double Spindle Swiss CNC Lathe MA25-6S |
|||
System |
Taiwan SYNTEC |
Syntec210TB-A |
|
Control channels |
Dual channel |
||
Minimum setting unit |
0.001mm |
||
Machining Ability |
Max processing diameter |
25 mm |
|
Maximum single feeding length |
Rotary guide bush |
195mm |
|
Without guide bush |
1:2.5D(Dia:Length) |
||
Main spindle max drilling Dia |
axial (main spindle) |
Φ10mm |
|
Main spindle tapping Dia |
axial |
M8 |
|
Rotary tools max drilling Dia |
radial |
Φ8mm |
|
Rotary tools max tapping Dia |
radial |
M6 |
|
Sub spindle max drilling Dia |
Axial (sub spindle) |
Φ8mm |
|
Sub spindle max tapping Dia |
axial |
M6 |
|
Tools |
Tool base arrangement |
Upper row tool base |
|
Main spindle O.D. tools |
6 pieces |
1*16X16mm+5*12X12 |
|
Main spindle side rotary live tools |
4 pieces |
2*ER11+2*ER16 |
|
Main spindle end face fixed tool |
4 pieces |
ER11/ER16 |
|
Sub spindle end face fixed tool |
4 pieces |
ER11/ER16 |
|
Sub spindle end face rotary tools |
3 pieces |
ER11/ER16 |
|
Sub spindle side rotary tools |
4 pieces |
ER11/ER16 |
|
Sub spindle O.D. turning tools |
2 pieces |
12X12mm |
|
Spindles |
Main/Sub spindle type |
Internal oil cooling electric spindle |
|
Main/Sub spindle speed |
10000rpm/min |
||
Main/Sub spindle indexing |
0.001° |
||
Main/Sub spindle through hole Dia |
26mm |
||
Main/Sub spindle height |
1018.5mm |
||
Motors |
Main spindle power(Rated/Max) |
2.5kw/3.7kw |
|
Sub spindle power(Rated/Max) |
2.5kw/3.7kw |
||
Main/Sub spindle rotary tools motor power |
1.1kw |
||
Main spindle side rotary tools speed |
ER11*2 pieces |
10000rpm/min |
|
ER16*2 pieces |
6000rpm/min |
||
Sub spindle rotary tools speed |
Side rotary tools |
6000rpm/min |
|
End face rotary tools |
6500rpm/min |
||
Moving axis |
6 axis |
X1、Y1、Z1、X2、Y2、Z2 |
|
Rapid feeding speed |
X1、Y2 |
24m/min |
|
Y1、Z1、X2、Z2 |
32m/min |
||
Motor power of moving axis |
1.0kw |
||
Others |
Parts collector |
Short parts |
Belt conveyor to collect parts |
Long parts |
rear ejection from sub spindle |
||
Power capacity |
15kw |
||
Air pressure |
0.4MPa以上 |
||
Capacity of machining oil tank |
250L |
||
Lathe size |
2.4m×1.4m×1.7m |
||
Lathe weight |
3050KG |
3.Standard Accessories
NO |
Name |
Qty |
Note |
1 |
Protective cover |
1 set |
|
2 |
Nameplate |
1 piece |
|
3 |
Spindle |
2 units |
Main and Sub spindle |
4 |
Knife holder for turning tools |
1 set |
1*16X16mm+5*12X12 |
5 |
Main spindle side rotary tools base |
1 set |
2*ER11+2*ER16 |
6 |
Main spindle end face drilling base |
1 set |
4 pieces ER11/ER16 |
7 |
Sub spindle turning tools |
1 set |
2* 12X12 |
8 |
Sub spindle side rotary tools base |
1 set |
4*ER16 |
9 |
Sub spindle end face rotary tools |
1 set |
3*ER16 |
10 |
Sub spindle end face drilling tools base |
1 set |
4* ER11/ER16 |
11 |
Live rotary guide bush |
1 set |
|
12 |
Pneumatic system |
1 set |
|
13 |
Cooling system |
1 set |
|
14 |
lubricating system |
1 set |
|
15 |
electrical system |
1 set |
|
16 |
Parts receiver/collector |
1 set |
Standard with front ejector/belt conveyor |
17 |
Lathe lighting |
1 set |
|
18 |
Lathe three color alarm light |
1 set |
Three color lights+ Beep alarm |
19 |
Tool box |
1 set |
Including tools such as wrenches, screwdrivers, and oil kettles |
20 |
Transformer |
1 unit |
|
21 |
Manual book |
1 set |
Lathe manuals/ System book/ Spare parts list/Quality testing report |
4.Options equipments(if needed , please list them in the contract/quotation)
NO |
Name |
Functions |
Note |
1 |
Bar feeder |
Realize automatic feeding/refueling function for long bar materials; Assisting the Swiss CNC lathe to achieve automated production; |
Recommended essential |
2 |
High pressure pump |
Assist in targeting materials that are prone to chip breakage, chip removal, and erosion, reducing the probability of tool chip entanglement; Extend tool life; Improve the accuracy/smoothness of some machining steps; |
Select according to demand |
3 |
Oil mist collector |
Absorb the atomized oil mist inside the equipment, reduce the overflow of oil mist from the equipment, and maintain the workshop environment。 The models are divided into electrostatic type and filter type。 |
Select according to demand If equipped with a high pressure pump Recommended mandatory oil mist collector |
4 |
Chip conveyor |
Chain type conveyor remove chips fro lathe collector, standard equipped with a chip trolley. Reduce the frequency and workload of manual chip removal. |
Select according to demand |
5 |
Plug type modules |
End face rotary tools/Angle rotary tools/Thread whirling/Hobbing base/Saw blade base/Boring tool base…
|
Due to various modules/functions, Please confirm with JIANKE according to actual machining requirements. |
6 |
Long parts discharge from backwards |
If the parts are longer that the collector opening, need change to eject it from backwards of sub spindle |
Select according to demand |
… |
… |
…… |
… |
Due to the different options/configurations of the Swiss CNC lathe, the above are regular configurations. If you have special needs, please communicate and confirm with JIANKE. |
5.Main accessory brand
Name |
Origin and Brand |
Operation System |
Japan Mitsubishi(Made in China) |
Spinlde and Driver |
Oil cooling electric spindle/Mitsubishi driver |
Bearing |
Japan NSK |
Guide rail |
Japan THK/Taiwan Hiwin/Taiwan PMI |
Guide screw |
Japan THK/Taiwan Hiwin/Taiwan PMI |
Servo Motor |
Japan Mitsubishi |
Motor driver |
Japan Mitsubishi |
Electrical components |
France Schneider |
Lubricant system |
Japan Herg |
Relay |
Japan Omron |
Stroke switch |
Japan Omron |
Magnetic valve |
Taiwan Airtag |
6.Swiss CNC lathe requirements for raw materials in the processing of long bar materials.
1、Recommended use of polished/precision drawn materials: As the standard bar feeder supports a maximum length of 3M for bars, it is recommended that the length of a single bar material should be ≤ 3M;
2、Consistency of material diameter tolerance within ± 0.02mm;
3、The consistency of material roundness tolerance is within 0.005-0.01mm;
4、The straightness of the material is required to be within 0.35mm/m;
5、All the bar materials need to be chamfered at both ends;
6、Some large-diameter materials and irregular(suquare/hexagonal) materials require to turning the tail of them to match the bar feeder collet and easy to be sent through the spindle hole;
7、When the material hardness is higher than HRC28 degrees, a prior declaration is required。
** The above are the regular requirements of raw materials for the Swiss CNC lathe, and the material tolerance can be relaxed/tightened according to the actual product accuracy requirements **
7. Quality assurance and technical support
The warranty period for the supplier's equipment is one year from the date of final acceptance by the Buyer before shipment. Under normal use, there is a free service warranty for damage. If the equipment is damaged due to improper use by the buyer, the supplier will only charge material fees within one year, and material and labor fees will be charged after one year. The supplier shall provide paid services /spare parts to the buyer for a long time. Make the following commitments to technical support, pre-sales, in sales, and after-sales service and quality:
1、Pre sales service: The supplier is responsible for providing free basic training to technical personnel sent by the buyer to the factory for CNC lathe operation, debugging and maintenance learning.
2、In sales service: At the same time as the equipment arrives at the buyer's factory, the supplier sends personnel to the buyer's factory for free basic training;
3、After sales service: For equipment malfunction complaints, both the supply and buyer parties shall communicate in detail about the specific malfunction in advance. If it is determined that the malfunction can be eliminated by the buyer party, the supplier shall provide specific guidance through phone, fax, etc. If it is a fault that must be resolved on-site by the supplier, the supplier must respond within 24 hours after determining the fault and provide a solution and expected on-site resolution time. After exceeding the one-year shelf life, a certain amount of material and labor fees can be charged appropriately.
4、Technical support: When the buyer encounters difficult and miscellaneous parts or high technical requirements during the use of the equipment, the supplier can provide remote technical guidance. If the supplier is required to debug and program on behalf of the supplier, the supplier will only charge the reasonable costs.
八、Domestic End User Lists of JIANKE
|
|
China Aviation Industry Standard Parts Manufacturing Co., Ltd |
Chongqing Rocket Aerospace Electronic Technology Co., Ltd |
|
|
Poyang Black Diamond Fishing tackle Co., Ltd |
China Hongqi Instrument Co., Ltd |
|
|
JIER Machine-Tool Group |
Zhejiang Canaan Technology Co., Ltd |
|
|
Zhejiang Wangli Door Industry Co., Ltd |
Anhui Tiankang Huayuan Technology Co., Ltd |
|
|
SYNTEC Technology (Suzhou) Co., Ltd |
Jiangsu World Agricultural Machinery Co., Ltd |
|
|
Hangzhou Huibao Electromechanical Co., Ltd |
Jiaozuo Xingang Medical Equipment Co., Ltd |
|
|
Zhejiang Anlu Cleaning Machine Co., Ltd |
Anhui Toposi Automotive Parts Co., Ltd |
|
|
Anhui Dongfeng Electromechanical Technology Co., Ltd |
Zhejiang Diyuan Instrument Co., Ltd |
|
|
Xiamen Xiahui Rubber Metal Industry Co., Ltd |
Ningbo Siming Automotive Technology Co., Ltd |
|
|
Liudao Wanhe (Suzhou) Hot Runner System Co., Ltd |
Guangdong Panasonic Environmental Systems Co., Ltd |
|
|
Weihai Hemingway Fishing tackle Co., Ltd |
Ningbo Yinzhou Yada Automotive Pipe Fitting Co., Ltd |
…… |
|
…… |
Double Spindle Swiss CNC Lathe MA25-6S |
|||
System |
Taiwan SYNTEC |
Syntec210TB-A |
|
Control channels |
Dual channel |
||
Minimum setting unit |
0.001mm |
||
Machining Ability |
Max processing diameter |
25 mm |
|
Maximum single feeding length |
Rotary guide bush |
195mm |
|
Without guide bush |
1:2.5D(Dia:Length) |
||
Main spindle max drilling Dia |
axial (main spindle) |
Φ10mm |
|
Main spindle tapping Dia |
axial |
M8 |
|
Rotary tools max drilling Dia |
radial |
Φ8mm |
|
Rotary tools max tapping Dia |
radial |
M6 |
|
Sub spindle max drilling Dia |
Axial (sub spindle) |
Φ8mm |
|
Sub spindle max tapping Dia |
axial |
M6 |
|
Tools |
Tool base arrangement |
Upper row tool base |
|
Main spindle O.D. tools |
6 pieces |
1*16X16mm+5*12X12 |
|
Main spindle side rotary live tools |
4 pieces |
2*ER11+2*ER16 |
|
Main spindle end face fixed tool |
4 pieces |
ER11/ER16 |
|
Sub spindle end face fixed tool |
4 pieces |
ER11/ER16 |
|
Sub spindle end face rotary tools |
3 pieces |
ER11/ER16 |
|
Sub spindle side rotary tools |
4 pieces |
ER11/ER16 |
|
Sub spindle O.D. turning tools |
2 pieces |
12X12mm |
|
Spindles |
Main/Sub spindle type |
Internal oil cooling electric spindle |
|
Main/Sub spindle speed |
10000rpm/min |
||
Main/Sub spindle indexing |
0.001° |
||
Main/Sub spindle through hole Dia |
26mm |
||
Main/Sub spindle height |
1018.5mm |
||
Motors |
Main spindle power(Rated/Max) |
2.5kw/3.7kw |
|
Sub spindle power(Rated/Max) |
2.5kw/3.7kw |
||
Main/Sub spindle rotary tools motor power |
1.1kw |
||
Main spindle side rotary tools speed |
ER11*2 pieces |
10000rpm/min |
|
ER16*2 pieces |
6000rpm/min |
||
Sub spindle rotary tools speed |
Side rotary tools |
6000rpm/min |
|
End face rotary tools |
6500rpm/min |
||
Moving axis |
6 axis |
X1、Y1、Z1、X2、Y2、Z2 |
|
Rapid feeding speed |
X1、Y2 |
24m/min |
|
Y1、Z1、X2、Z2 |
32m/min |
||
Motor power of moving axis |
1.0kw |
||
Others |
Parts collector |
Short parts |
Belt conveyor to collect parts |
Long parts |
rear ejection from sub spindle |
||
Power capacity |
15kw |
||
Air pressure |
0.4MPa以上 |
||
Capacity of machining oil tank |
250L |
||
Lathe size |
2.4m×1.4m×1.7m |
||
Lathe weight |
3050KG |
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